Dumper barrel replacement….is it time?

Rotary car dumpers are truly impressive feats of engineering that make it possible to quickly unload bulk material from trains. However, even the most well-designed coal wagon tippler has a limited life span and may not be on par with the increasing demands of heavier locomotives. If you are noticing signs of increased wear, fatigue, cracks and corrosion, then it is also a clear signal that it is time to upgrade your equipment.

Coal Wagon Tipplers


Many bulk material handling facilities are still relying on rotary car dumpers that were designed and installed over 20 years ago. In the ensuing decades, the industry has changed significantly and the size and weight of railcars has increased. Older equipment simply isn't designed to handle the demands of a modern work environment. This can result in more breakdowns and additional money spent on maintenance and demurrage costs.

For companies that want to increase productivity, cut down on maintenance costs and experience the latest in heavy duty rotary car dumpers, it is time to invest in replacing old equipment. Every detail of modern dumpers has been reinforced to handle heavy loads. From the endrings to the platens, thicker plates and heavy duty materials provide the best in construction that is designed to offer smooth operation without fatigue.

Today's systems also come equipped with advanced braking functions that reduce impact. Variable Frequency Drives and Regenerative braking work together to provide gentle and controlled stops and starts. In addition, DC magnets are a thing of the past and have been replaced by AC Electro-Hydraulic brakes for consistent performance. Finally, advances in technology also mean a longer brake life so that you don't have to worry about frequent replacements.

Utilizing the latest in bulk material handling engineering and investing in dumper barrel replacement projects can not only improve current productivity, but position companies to face future challenges. The right equipment will not only reduce maintenance costs and other expenses, it will also increase productivity and look towards the future. Richmond Engineering is an expert at helping companies across a wide variety of industries update and maintain their equipment. Call today.

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