5 Common Problems Affecting Bulk Material Handling Systems
Bulk material handling engineering is tasked with ensuring that bulk materials can be safely transported, and efficiently stored. However, systems are bound to run into problems, especially as essential components wear down due to repetitive use. Here are some common problems to be on the lookout for:
Outdated Control Systems
Bulk material handling incorporates advanced control systems that streamline operations and help automate tasks. Outdated interfaces can slow production and prevent systems from operating at an optimal level. By updating and adding an HMI, the operator can have a complete overview of the machine’s operation and status.
Obsolete Parts
As machines age and parts become worn with repeated use, replacing the old parts can often prove to be a challenge, as they may have become obsolete. In some instances, they may even need to be re-designed and upgraded using the latest technology.
Change in Material Characteristics
Materials handled are never the same. The characteristics of the material handled by your machine will be different, depending on the location they came from, environmental conditions (rain, snow, temperature), and if you changed commodities completely. Your systems must be equipped to handle these fluctuations, and continue to operate efficiently.
Industry Change
In order for plants to stay competitive in the market, a re-design of their overall plant functionality and inter-workings may need to be evaluated and executed. Through change there can be growth. Experts in bulk material handling engineering can continue to improve performance through regular inspections and evaluations.
Component Wear
With repeated use, mechanical components require maintenance and lubrication. To ensure that components are not missed, or if they are not regularly checked by maintenance personnel, automatic lubrication systems can be added. This assists in reducing hands on maintenance, and also reduces component wear.
For help solving these common problems with bulk material handling systems, contact Richmond Engineering today. Our experts will visit your facility and work with you, to provide customized solutions that will increase productivity and allow you to gain an edge on the competition.
Outdated Control Systems
Bulk material handling incorporates advanced control systems that streamline operations and help automate tasks. Outdated interfaces can slow production and prevent systems from operating at an optimal level. By updating and adding an HMI, the operator can have a complete overview of the machine’s operation and status.
Obsolete Parts
As machines age and parts become worn with repeated use, replacing the old parts can often prove to be a challenge, as they may have become obsolete. In some instances, they may even need to be re-designed and upgraded using the latest technology.
Change in Material Characteristics
Materials handled are never the same. The characteristics of the material handled by your machine will be different, depending on the location they came from, environmental conditions (rain, snow, temperature), and if you changed commodities completely. Your systems must be equipped to handle these fluctuations, and continue to operate efficiently.
Industry Change
In order for plants to stay competitive in the market, a re-design of their overall plant functionality and inter-workings may need to be evaluated and executed. Through change there can be growth. Experts in bulk material handling engineering can continue to improve performance through regular inspections and evaluations.
Component Wear
With repeated use, mechanical components require maintenance and lubrication. To ensure that components are not missed, or if they are not regularly checked by maintenance personnel, automatic lubrication systems can be added. This assists in reducing hands on maintenance, and also reduces component wear.
For help solving these common problems with bulk material handling systems, contact Richmond Engineering today. Our experts will visit your facility and work with you, to provide customized solutions that will increase productivity and allow you to gain an edge on the competition.
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